Sofema Online (SOL) www.sofemaonline.com takes into consideration the exposure which is presented by Foreign Object Debris (FOD)

The Menace of Foreign Object Debris in Maintenance Overhaul Facilities: An Exploration of Safety Exposure

>> Foreign Object Debris (FOD) refers to a substance, debris, or particle which is alien to the component or system and therefore has the potential to cause damage.
>> Foreign Object Debris in maintenance overhaul facilities is a significant concern due to the potential damage to aircraft, associated safety risks, and considerable financial implications.
>> A comprehensive approach is required to address this problem, encompassing technological solutions, rigorous procedures, continuous training, and a robust FOD awareness culture.
>> Preventing FOD in these facilities is not just about maintaining efficiency or reducing costs but is crucial for ensuring the safety of operations.

Sofema Online (SOL) www.sofemaonline.com considers the role of CPCP ADs and the responsibility for updating the Aircraft Maintenance Program (AMP)

Introduction

Each CPCP, whether originally mandated by AD or later incorporated into the MPD for an aircraft, includes certain definitions to lay the groundwork and baselines for the programs.

Corrosion is a progressive condition and generally becomes more serious as it moves deeper into the grain of the affected metal. Therefore, different levels of corrosion are defined: Level 1 being the least serious, Level 2 being increasingly problematic, and Level 3 being the highest. However, these definitions were never standardized, although they are largely well-understood by CAAs, manufacturers, and the industry.

Sofema Online (SOL) www.sofemaonline.com looks at a technique for data analysis

Analytical Techniques to Support MCC Recurrent Defect Analysis - Introduction

>> Pareto analysis is premised on the idea that 80% of a project's benefit can be achieved by doing 20% of the work- or, conversely, 80% of problems can be traced to 20% of the causes.
>> Pareto analysis is a powerful quality and decision-making tool. In the most general sense, it is a technique for getting the necessary facts needed for setting priorities.

Steps of Pareto Analysis

Sofema Online (SOL) www.sofemaonline.com considers the reporting process for advising the Federal Aviation Administration regarding the existence of Unairworthy Conditions related to Aircraft, Engines, Propellers or Components thereof

Introduction – Ref FAA 45.63 Reports of Defects or Unairworthy Conditions.

Each certificated domestic repair station shall report to the Administrator within 72 hours after it discovers any serious defect in, or other recurring unairworthy condition of, an aircraft, powerplant, or propeller, or any component of any of them.

Sofema Online (SOL) www.sofemaonline.com considers the requirements to comply with Maintenance Annex Guidance (MAG) change 8

Introduction      

Contracting to EASA-approved Facilities

If the repair station sends an article to another organization that is EASA-approved and FAA-certificated, and that person or entity exercises the privileges of its certificate by assuming responsibility for approving for return to service each item on which it has worked, that process is not considered contracting (Ensure the contracted organization is properly certificated to perform that work.)

Sofema Online (SOL) www.sofemaonline.com Considers the CAMO Personnel obligations to comply with UAE GCAA Continuing Airworthiness Management Exposition (CAME) requirements related to Safety & Compliance.

Safety management and compliance monitoring function - AMC1 S-1.CAMO.305(a)(4);(a)(5)

Safety management

Regardless of the organisational set-up, it is important that the safety manager remains the unique focal point for the development, administration, and maintenance of the organisation’s safety management processes.

Sofema Online (SOL) www.sofemaonline.com considers the various challenges which are faced by Part 145 Maintenance Organisations as well as the role of online training to provide initial and ongoing support.

Introduction

As an EASA Part 145 aviation maintenance company, there can be several pain points or challenges and these will of course vary depending on the size of the company, its resources, and the complexity of the aircraft being maintained.

Sofema Online (SOL) www.sofemaonline.com considers the Continuing Airworthiness Requirements to ensure compliance with GM M.A.301(i)  ED Decision 2020/002/R.

Introduction Maintenance Check Flights (MCFs)

The definition of and operational requirements for MCFs are laid down in the Air Operations Regulation and are carried out under the control and responsibility of the aircraft operator.

Sofema Online (SOL) www.sofemaonline.com considers the roles, responsibilities and obligations to ensure compliance with UAE GCAA regulatory requirements.

Introduction CAR 145.35 Certifying staff and support staff

Shall comply with the following:

» Comply with 145.30(g) and 145.30(h)
» Certifying staff and support staff - understanding of the relevant aircraft and/or components to be maintained
» Understanding associated organisation procedures. (Before the issue or re-issue of the certification authorisation.)

Sofema Online (SOL) www.sofemaonline.com considers the elements involved in an effective component replacement program.

Introduction

Effective management of aircraft components is an essential aspect of aircraft maintenance programs and plays a critical role in ensuring the safety, reliability, and efficiency of aircraft operations. Proper management of aircraft components helps to prevent unscheduled maintenance, reduce operational downtime, and ensure that aircraft systems and equipment are always in top working condition.

Sofema Online (SOL) www.sofemaonline.com considers the requirements to ensure compliance with UAE GCAA Regulatory requirements related to the Fabrication of Parts

Introduction

The GCAA acceptance for the fabrication of parts by the approved maintenance organisation should be formalized through the approval of a detailed procedure in the Maintenance Organisation Exposition.

Note: Fabrication, inspection assembly and test should be clearly within the technical and procedural capability of the organisation;

Sofema Online (SOL) www.sofemaonline.com considers the key elements of the Aircraft Maintenance Program (AMP) Task Optimization.

Introduction

Aircraft maintenance program task optimization is a critical goal for airlines and other aviation organizations.

Sofema Online (SOL) www.sofemaonline.com considers the primary differences between short and long-term maintenance planning.

Introduction

Sofema Online (SOL) www.sofemaonline.com looks at the format & structure of the Aircraft Maintenance Manual.

Introduction

The Aircraft Maintenance Manual (AMM) is a manual developed by the manufacturer that provides detailed technical maintenance instructions for a specific type of Aircraft.

» The content of the Aircraft Maintenance Manual (AMM) is part of the Instructions for Continued Airworthiness (ICA) that the Type Certificate Holder is required to provide and maintain.

Sofema Online (SOL) www.sofemaonline.com takes a deep dive into the roles and responsibilities of aircraft maintenance planners

Considerations Include:

>> Aircraft Maintenance Planner Typical Duties Training & Responsibilities

>> Typical Training to support Career Path Development of an Aircraft Maintenance Planner

Sofema Aviation Services (SAS) www.sassofia.com Considers the importance of managing the risks in a systematic and controlled way, using a Risk Register as the Fundamental Tool.

Hazard identification is the foundation of the risk management process in an SMS and may be conducted reactively, proactively, and even predictably. A Hazard is something with the potential to cause harm, and a risk is the potential outcome of a hazard.

What is the difference between a Safety System Hazard Register and a Risk Register?

Sofema Online (SOL) www.sofemaonline.com considers the function of evaluation board and operational suitability data related to FAA & UK CAA Type Certification.

Introduction UK CAA Evaluation Process

The UK CAA system (derived from EASA) includes, under the type certification process, an approval of data that are considered necessary for the safe operation of an aircraft, called the Operational Suitability Data (OSD).

» These data, once approved, are attached to the TC through a reference in the TCDS and owned by the TC holder.

Presentation by SofemaOnline (SOL) - www.sofemaonline.com

Visual inspection is an essential part of airplane maintenance.

The visual inspection component of NDI requires trained and experienced inspection personnel, using validated procedures and appropriate calibration standards with effective, well-maintained equipment in a well-managed maintenance environment.

Visual inspection is defined as the process of using the eye, alone or in conjunction with various aids, as the sensing mechanism from which judgments may be made about the condition of a unit to be inspected.

Sofema Aviation Services (SAS) www.sassofia.com considers the need for the industry to manage structural integrity in compliance with AMC4 CAMO.A.305(g) Personnel requirements (ED Decision 2020/002/R) - Related to AMC 20-20 ‘Continuing Structural Integrity Programme’

Sofema Aviation Services offers the following training in support of the understanding regarding the regulatory obligations –

https://sassofia.com/course/amc-20-20-continuing-structural-integrity-programme-1-day/

Critical Task Inspection FAA versus EASA

An FAA RII item is defined as: A designation of the items of maintenance and alteration that must be inspected (required inspections) including at least those that could result in a failure, malfunction or defect, endangering the safe operation of the aircraft if not performed properly or if improper parts or materials are used.